Rail Industry

Cutting Reinforced Concrete Railway Sleepers

Cutting a mix of concrete and high-tensile steel is an abrasive nightmare. Here is how Apidor solved it.

May 22, 2026
Cutting Reinforced Concrete Railway Sleepers

The Material Clash

Railway sleepers are made of tough, abrasive concrete embedded with high-tensile steel rebars. Concrete requires a hard abrasive (like Silicon Carbide), while steel requires a tough abrasive (like Aluminum Oxide).

The Apidor 710mm Solution

As the only manufacturer of rail sleeper cutting wheels in India, Apidor developed a proprietary blend of abrasives and a highly specialized bond. These massive 710mm wheels are reinforced with four layers of high-tensile fiberglass to withstand the brutal transition between concrete and steel without shattering.

Automation Integration

These wheels are designed to run on automated sleeper cutting machines at 80 m/s, ensuring precise cuts necessary for modern track recycling and maintenance operations.

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